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CONSULTING SERVICES
Consulting Service
is structured around “Efficacy Gap to close” basis.
Thanks to our Pyramid
of Efficacy that is first time ever
defined in industry. It explained how it is applied
to identify room for improvement of any maintenance
organization. Most importantly, it suggests how
to close the efficacy gaps. Consulting Services
are tailored to meet each customer’s demand as defined
by the pyramid.
CONSULTING
SERVICES
Each service is systematic approach
starts from Maintenance Efficacy Assessment to reveal
customer’s efficacy level and define target gap
to close. Then strategic action plan(s) is recommended
and implemented. Assessment is distinctive from
conventional method that is one-sided evaluation
of auditor in that it is designed to create teamwork
between auditor and clients by way of training where
two way communication and knowledge can be effectively
transferred. implementation of actions is putting
demand and supply side management of maintenance,
spare parts, and cost accounting into perspective.
Customer is encouraged to close its chosen gap from
any level of efficacy. One of the best benefits
to customer is Maintenance Performance Budgeting
and Control Gap where “Maintenance Cost per Unit
Product” is targeted. It is also encouraged to go
up to Maintenance Performance Budgeting or, the
excellence in Reliability Centered Maintenance (RCM)
and Optimization.
Improvement of CMMS Effectiveness:
It is one of the most important steps
for alignment of maintenance and management toward
company profit. It is to improve existing CMMS effectiveness.
Most CMMS was poorly implemented; in worst cases
some are abandoned. CMMS effectiveness can be improved
by reinforcing maintenance key functions including
Work Planning and Control, Cost Control and Maintenance
Performance Budgeting.
Maintenance
Spare Part Optimization:
This is systematic spare part optimization
consulting package. It is designed to serve different
demand of customer in two steps;
:: Basic optimization
is “Efficient and Economic” Spare part inventory
Control step where improvement of customers existing
CMMS effectiveness from Reactive Supply side to
Proactive Demand Side Management. Consulting brings
in methodology for screening of equipment by its
criticality, then its planned maintenance tasks
resources including not only spare parts but also
labors are allocated accordingly. This in turn results
in more effective planned maintenance.
:: Advanced Spare Part
Optimization can be achieved by applying
optimization tools that is scientific based method
and tools. More significant gain is realized from
this step.
Reliability Centered Maintenance (RCM)
The RCM can be put into practice
by applying appropriate tool and System. It is to
ensure that all maintenance resources and procedures
are aligned toward company profit in most effective
way. Consultancy delivers knowledge of reliability,
tools and put in place RCM process to close all
management control loop to ensure that maintenance
quality is sustainable and prepare the organization
to go to maintenance optimization.
Maintenance
Optimization:
This is the level of maintenance
excellence where maintenance is optimized. Consultancy
delivers knowledge and tools needed for optimization.
It consists of customized training of advanced reliability
courses, reviewing of maintenance information and
implementing of optimized solutions.
Business Performance Budgeting:
Budgeting for business
performance is also particularly challenging subjects
that every business organization faces. Consulting
brings about new approach of budgeting by concept
of Full Cost and Activity Base Costing. It shows
how to derive a performance based budget of any
business organization including maintenance by tying
action plans to monetary.
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